{"id":1648,"date":"2017-10-09T15:51:07","date_gmt":"2017-10-09T14:51:07","guid":{"rendered":"https:\/\/engineernewsnetwork.com\/blog\/?p=1648"},"modified":"2017-10-09T17:57:11","modified_gmt":"2017-10-09T16:57:11","slug":"high-speed-robotic-bending-cell-and-punching-centre","status":"publish","type":"post","link":"https:\/\/www.engineernewsnetwork.com\/blog\/high-speed-robotic-bending-cell-and-punching-centre\/","title":{"rendered":"High-speed robotic bending cell and punching centre"},"content":{"rendered":"<p><a href=\"https:\/\/engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/10\/TMT864-Alpha-Manufacturing-TruBend-Cell-7000.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignleft wp-image-1650 size-large\" src=\"https:\/\/engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/10\/TMT864-Alpha-Manufacturing-TruBend-Cell-7000-1024x768.jpg\" alt=\"\" width=\"618\" height=\"464\" srcset=\"https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/10\/TMT864-Alpha-Manufacturing-TruBend-Cell-7000-1024x768.jpg 1024w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/10\/TMT864-Alpha-Manufacturing-TruBend-Cell-7000-800x600.jpg 800w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/10\/TMT864-Alpha-Manufacturing-TruBend-Cell-7000-300x225.jpg 300w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/10\/TMT864-Alpha-Manufacturing-TruBend-Cell-7000-768x576.jpg 768w\" sizes=\"auto, (max-width: 618px) 100vw, 618px\" \/><\/a><span class=\"highlight highlight-blue\"><a href=\"http:\/\/www.alphamanufacturing.co.uk\/\" target=\"_blank\" rel=\"noopener\">Alpha Manufacturing<\/a><\/span>, one of the UK\u2019s largest precision sheet metal fabricators, has ordered a TruBend Cell 7000 high-speed robotic bending cell and TruPunch 5000 CNC punching centre from TRUMPF.<\/p>\n<p>The \u00a31 million investment complements the acquisition last year of a TRUMPF TruLaser 3030 fibre CNC laser profiling centre, and helps keep the company on track to achieve its \u20182020 Vision\u2019 \u2013 a five-year plan to double turnover by 2020.<\/p>\n<p>Established in 1989, Alpha Manufacturing is a privately-owned business and part of the Bri-Stor Group.<\/p>\n<p>The 100+ employee company, which is based at a purpose-built 65,000ft\u00b2 facility near Stafford, processes a wide range of materials in thicknesses from 0.5 to 25mm, from prototype quantities up to batch sizes of thousands.<\/p>\n<p>Sectors served include construction, automotive, energy, lighting, electrical, security and medical, to list but a few.<\/p>\n<p>\u201cWe have for some time admired the TruBend Cell 7000 from afar, but had resisted as all of our existing bending machines [press brakes] are from another supplier,\u201d explains Operations Director Paul Clews. \u201cHowever, with press brake skills becoming increasingly hard to source, we knew it made sense to look closely at more automated solutions. At first we considered press brakes with automatic tool changers, but these did not compare with the TruBend Cell 7000. In my opinion, there is nothing else like it on the market.\u201d<br \/>\n<script async src=\"\/\/pagead2.googlesyndication.com\/pagead\/js\/adsbygoogle.js\"><\/script><br \/>\n<ins class=\"adsbygoogle\" style=\"display: block; text-align: center;\" data-ad-format=\"fluid\" data-ad-layout=\"in-article\" data-ad-client=\"ca-pub-7565662001938327\" data-ad-slot=\"7585079586\"><\/ins><br \/>\n<script>\n(adsbygoogle = window.adsbygoogle || []).push({});\n<\/script><br \/>\nMr Clews and his team performed due diligence on the TruBend Cell 7000 and found the company would have no problem filling three shifts, 24-7, so the purchase decision was made. Installed in June 2017, the machine is now hard at work bending a multitude of different parts.<\/p>\n<p>\u201cIn comparison with a standard press brake, we are achieving 30-40% more efficiency,\u201d says Mr Clews. \u201cHowever, it\u2019s also about the skill set available on the machine. We now have complete peace-of-mind that no parts will be bent incorrectly. Such has been its impact that in 12 months we may look at taking another. Machines like the TruBend Cell form part of our long-term vision to deskill and automate.\u201d<\/p>\n<p>Six-axis back-gauging and a dynamic drive concept make the TruBend Cell 7000 the world\u2019s fastest small-part (up to 500 x 380mm) bending cell.<\/p>\n<p>Conveyor-based automation is matched with LoadMaster loading and automatic ToolMaster bend tooling set-ups to eliminate the need for operators.<\/p>\n<p>Furthermore, consistent and precise angles are assured (without any manual intervention) thanks to TRUMPF\u2019s tried-and-tested Automatically Controlled Bending (ACB) angle measuring system. Alpha has also taken delivery of TRUMPF\u2019s TruTops Bend offline programming system.<\/p>\n<p>While the TruBend Cell 7000 will operate on a stand-alone basis, the ultimate aim for the TruPunch 5000 is entirely different.<\/p>\n<p>Last year, Alpha installed a STOPA automated materials handling and storage system, to which the company linked its new TRUMPF TruLaser 3030 fibre.<\/p>\n<p>In the coming 18-months, Alpha intends to extend the STOPA by 5-10 bays, when it will be possible to fully integrate the TruPunch 5000.<\/p>\n<p>For over three decades, STOPA and TRUMPF have been working together as partners. Due to this long-term co-operation, the organisational processes between the two companies \u2013 as well as the technical interfaces between STOPA storage systems and TRUMPF machines \u2013 are perfectly matched.<\/p>\n<p>\u201cThe TruPunch 5000 replaces an automated machine from another supplier and gives us far greater capacity \u2013 I estimate that it is 100% quicker,\u201d says Mr Clews.<\/p>\n<p>TRUMPF\u2019s TruPunch 5000&#8217;s backlash-free drives enable the highest axis acceleration, while the high rotational speed of the C axis enables extremely fast tapping, as well as the productive processing of complex contours.<\/p>\n<p>It is possible to punch at up to 1,600 strokes per minute and mark parts at 2,800 strokes per minute<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Alpha Manufacturing, one of the UK\u2019s largest precision sheet metal fabricators, has ordered a TruBend Cell 7000 high-speed robotic bending cell and TruPunch 5000 CNC punching centre from TRUMPF. The \u00a31 million investment complements the acquisition last year of a TRUMPF TruLaser 3030 fibre CNC laser profiling centre, and helps keep the company on track &hellip;<\/p>\n","protected":false},"author":1,"featured_media":1649,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[199],"tags":[],"class_list":["post-1648","post","type-post","status-publish","format-standard","has-post-thumbnail","","category-news-views-and-opinion"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>High-speed robotic bending cell and punching centre - Engineer News Network<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.engineernewsnetwork.com\/blog\/high-speed-robotic-bending-cell-and-punching-centre\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"High-speed robotic bending cell and punching centre - Engineer News Network\" \/>\n<meta property=\"og:description\" content=\"Alpha Manufacturing, one of the UK\u2019s largest precision sheet metal fabricators, has ordered a TruBend Cell 7000 high-speed robotic bending cell and TruPunch 5000 CNC punching centre from TRUMPF. The \u00a31 million investment complements the acquisition last year of a TRUMPF TruLaser 3030 fibre CNC laser profiling centre, and helps keep the company on track &hellip;\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.engineernewsnetwork.com\/blog\/high-speed-robotic-bending-cell-and-punching-centre\/\" \/>\n<meta property=\"og:site_name\" content=\"Engineer News Network\" \/>\n<meta property=\"article:published_time\" content=\"2017-10-09T14:51:07+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2017-10-09T16:57:11+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/10\/TMT864-Alpha-Manufacturing-TruPunch-5000-S12.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"3264\" \/>\n\t<meta property=\"og:image:height\" content=\"2448\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"admin\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"admin\" \/>\n\t<meta name=\"twitter:label2\" content=\"Estimated reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/www.engineernewsnetwork.com\/blog\/high-speed-robotic-bending-cell-and-punching-centre\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/www.engineernewsnetwork.com\/blog\/high-speed-robotic-bending-cell-and-punching-centre\/\"},\"author\":{\"name\":\"admin\",\"@id\":\"https:\/\/www.engineernewsnetwork.com\/blog\/#\/schema\/person\/4477342aea8e299c6a21761e513ea8e1\"},\"headline\":\"High-speed robotic bending cell and punching centre\",\"datePublished\":\"2017-10-09T14:51:07+00:00\",\"dateModified\":\"2017-10-09T16:57:11+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/www.engineernewsnetwork.com\/blog\/high-speed-robotic-bending-cell-and-punching-centre\/\"},\"wordCount\":594,\"commentCount\":0,\"image\":{\"@id\":\"https:\/\/www.engineernewsnetwork.com\/blog\/high-speed-robotic-bending-cell-and-punching-centre\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/10\/TMT864-Alpha-Manufacturing-TruPunch-5000-S12.jpg\",\"articleSection\":[\"News, Views and Opinion\"],\"inLanguage\":\"en-GB\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\/\/www.engineernewsnetwork.com\/blog\/high-speed-robotic-bending-cell-and-punching-centre\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.engineernewsnetwork.com\/blog\/high-speed-robotic-bending-cell-and-punching-centre\/\",\"url\":\"https:\/\/www.engineernewsnetwork.com\/blog\/high-speed-robotic-bending-cell-and-punching-centre\/\",\"name\":\"High-speed robotic bending cell and punching centre - 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