{"id":20037,"date":"2021-09-14T10:00:00","date_gmt":"2021-09-14T09:00:00","guid":{"rendered":"https:\/\/www.engineernewsnetwork.com\/blog\/?p=20037"},"modified":"2021-09-13T10:45:35","modified_gmt":"2021-09-13T09:45:35","slug":"linear-actuator-increases-duty-cycle-and-lifetime-for-use-in-tough-environments","status":"publish","type":"post","link":"https:\/\/www.engineernewsnetwork.com\/blog\/linear-actuator-increases-duty-cycle-and-lifetime-for-use-in-tough-environments\/","title":{"rendered":"Linear actuator increases duty cycle and lifetime for use in tough environments"},"content":{"rendered":"\n<p>A new linear actuator provides OEM applications with up to 100% duty cycle for repeated use, a total which is significantly higher than comparable electric actuators says the manufacturer. Thomson\u2019s Electrak LL also offers a long life thanks to its brushless motor and ball screw assembly, which makes it last up to 375 miles of travel according to the brand, an advance of up to 10 times longer compared to other actuator models capable of the same load and speed.<\/p>\n\n\n\n<p>Distributed in the UK by motion control specialist <strong><a href=\"http:\/\/www.inmoco.co.uk\" target=\"_blank\" rel=\"noreferrer noopener\">INMOCO<\/a><\/strong>, the Thomson actuator features a maximum static load of 18 kN and a maximum dynamic load of 6 kN. With a maximum operating speed of 30 mm\/s, the Electrak LL has a maximum ordering stroke length of 500 mm and a minimum of 100 mm.<\/p>\n\n\n\n<p>Electrak LL\u2019s duty cycle, the function of the on-time operation of the actuator&#8217;s motor, is 35%, which Thomson says is up to 20% higher than comparable electric linear actuators. However, the key benefit of the Electrak LL is that it can extend duty cycle to 100% at reduced load, which increases operational productivity without having to use forced cooling. This total duty cycle potential removes the need to use a higher power actuator for the same frequency of use, enabling the OEM to achieve a more cost-effective and compact design. The system also provides constant speed regardless of the load.<\/p>\n\n\n\n<p>Combined, the actuator has been designed for long lifetime operation, including a long-life ball screw and nut assembly that increases resistance to wear. This is powered by a brushless DC motor that enhances lifetime relative to brush and alternative motor types, and is paired with a built-in brushless motor drive system. The assembly features a long-life manual override and the load-bearing design of the Electrak LL includes two bearings to handle bidirectional load. To protect the system, Thomson\u2019s integrated Electronic Monitoring Package removes the need for separate controls and provides real-time internal monitoring of parameters including end-of-stroke, voltage, current and temperature.<\/p>\n\n\n\n<p>To ensure long life under harsh environmental conditions, the actuator is protected within a highly corrosion-resistant casing and the adapters also made from stainless steel. Electrak LL\u2019s housing is also coated, painted and sealed, pushing the protection up to IP69K (static) and IP66 (dynamic) standards, meaning it resists corrosion from UV radiation and water jets, and prevents the ingress of dust. The actuator can also withstand temperatures from -40\u00b0 to 85\u00b0C and is CE and RoHS compliant.<\/p>\n\n\n\n<p>Designed for OEMs developing machinery for applications with heavy-duty demands that could also require a higher duty cycle, the Electrak LL is ideal for material handling applications. This includes conveyors, as well as door, hatch and valve control, as well as picking, placing and sorting. Suitable to withstand washdown and abrasive detergents, the actuator can also be used in environments where the risk of hydraulic contaminations cannot be accepted.<\/p>\n\n\n\n<p>The actuator has also been designed for railway applications and is able to withstand harsh weather, heavy vibrations and high-pressure washing over prolonged periods. Its characteristics make Electrak LL ideal for opening and closing gravity bins or controlling a pantograph, and the actuator complies with railway standards EN 50155, EN 60077 and EN 45545.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>A new linear actuator provides OEM applications with up to 100% duty cycle for repeated use, a total which is significantly higher than comparable electric actuators says the manufacturer. Thomson\u2019s Electrak LL also offers a long life thanks to its brushless motor and ball screw assembly, which makes it last up to 375 miles of &hellip;<\/p>\n","protected":false},"author":1,"featured_media":20038,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[1044,9469,9563],"class_list":["post-20037","post","type-post","status-publish","format-standard","has-post-thumbnail","","category-process","tag-inmoco","tag-linear-actuators","tag-thomsons-electrak-ll"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Linear actuator increases duty cycle and lifetime for use in tough environments - Engineer News Network<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.engineernewsnetwork.com\/blog\/linear-actuator-increases-duty-cycle-and-lifetime-for-use-in-tough-environments\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Linear actuator increases duty cycle and lifetime for use in tough environments - Engineer News Network\" \/>\n<meta property=\"og:description\" content=\"A new linear actuator provides OEM applications with up to 100% duty cycle for repeated use, a total which is significantly higher than comparable electric actuators says the manufacturer. Thomson\u2019s Electrak LL also offers a long life thanks to its brushless motor and ball screw assembly, which makes it last up to 375 miles of &hellip;\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.engineernewsnetwork.com\/blog\/linear-actuator-increases-duty-cycle-and-lifetime-for-use-in-tough-environments\/\" \/>\n<meta property=\"og:site_name\" content=\"Engineer News Network\" \/>\n<meta property=\"article:published_time\" content=\"2021-09-14T09:00:00+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2021\/09\/INMOCO270_Electrak_LL_pic1_PR6756_47591-scaled.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"2560\" \/>\n\t<meta property=\"og:image:height\" content=\"1887\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"admin\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"admin\" \/>\n\t<meta name=\"twitter:label2\" content=\"Estimated reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/www.engineernewsnetwork.com\\\/blog\\\/linear-actuator-increases-duty-cycle-and-lifetime-for-use-in-tough-environments\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.engineernewsnetwork.com\\\/blog\\\/linear-actuator-increases-duty-cycle-and-lifetime-for-use-in-tough-environments\\\/\"},\"author\":{\"name\":\"admin\",\"@id\":\"https:\\\/\\\/www.engineernewsnetwork.com\\\/blog\\\/#\\\/schema\\\/person\\\/4477342aea8e299c6a21761e513ea8e1\"},\"headline\":\"Linear actuator increases duty cycle and lifetime for use in tough environments\",\"datePublished\":\"2021-09-14T09:00:00+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.engineernewsnetwork.com\\\/blog\\\/linear-actuator-increases-duty-cycle-and-lifetime-for-use-in-tough-environments\\\/\"},\"wordCount\":539,\"image\":{\"@id\":\"https:\\\/\\\/www.engineernewsnetwork.com\\\/blog\\\/linear-actuator-increases-duty-cycle-and-lifetime-for-use-in-tough-environments\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.engineernewsnetwork.com\\\/blog\\\/wp-content\\\/uploads\\\/2021\\\/09\\\/INMOCO270_Electrak_LL_pic1_PR6756_47591-scaled.jpg\",\"keywords\":[\"INMOCO\",\"linear actuators\",\"Thomson\u2019s Electrak LL\"],\"articleSection\":[\"Process\"],\"inLanguage\":\"en-GB\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.engineernewsnetwork.com\\\/blog\\\/linear-actuator-increases-duty-cycle-and-lifetime-for-use-in-tough-environments\\\/\",\"url\":\"https:\\\/\\\/www.engineernewsnetwork.com\\\/blog\\\/linear-actuator-increases-duty-cycle-and-lifetime-for-use-in-tough-environments\\\/\",\"name\":\"Linear actuator increases duty cycle and lifetime for use in tough environments - 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