{"id":31084,"date":"2026-02-12T09:45:00","date_gmt":"2026-02-12T09:45:00","guid":{"rendered":"https:\/\/www.engineernewsnetwork.com\/blog\/?p=31084"},"modified":"2026-02-05T10:47:04","modified_gmt":"2026-02-05T10:47:04","slug":"aluminiums-role-in-circular-packaging","status":"publish","type":"post","link":"https:\/\/www.engineernewsnetwork.com\/blog\/aluminiums-role-in-circular-packaging\/","title":{"rendered":"Aluminium\u2019s role in circular packaging"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\"><strong>Aluminium cans remain one of the most trusted solutions for sustainable beverage packaging, supported by well-established recycling systems in developed markets. Today, emerging technologies are unlocking new levels of compliance and traceability \u2013 putting aluminium back in the spotlight as a key driver of circularity. As Russell Wiseman explains, the most powerful sustainability solution for beverage packaging is already in your hand<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">As beverage brands strive to meet circular economy targets and cut carbon emissions, aluminium\u2019s recyclability and efficiency make it an obvious choice. Unlike PET or glass, aluminium is a true closed-loop material that can be recycled infinitely without losing quality.\u00a0<a href=\"https:\/\/metalpackager.com\/2025\/11\/aluminium-beverage-can-recycling\/\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Global<\/strong><\/a>\u00a0aluminium recycling rates sit at around 75% \u2013 outperforming PET bottles (47%) and glass (42%) \u2013 which saves an estimated 5.4 million tonnes of CO\u2082 annually.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Regulation is accelerating recycling progress. Under the\u00a0<a href=\"https:\/\/environment.ec.europa.eu\/topics\/waste-and-recycling\/packaging-waste_en\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>EU Packaging and Packaging Waste Regulation<\/strong><\/a>\u00a0(PPWR), aluminium packaging must meet 50% recycling by 2025 and 60% by 2030. In addition, the regulation\u2019s strict design-for-recyclability requirements are inspiring new thinking in product and packaging design. For beverage brands, aluminium isn\u2019t just a packaging choice \u2013 it\u2019s a compliance strategy and a reputational asset.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Speed and accuracy<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">But sustainability does not stop at the can. Every stage of production matters, including the coding that underpins compliance and traceability at scale. Modern beverage lines often exceed 120,000 cans per hour. At this pace, coding is mission critical. Errors or issues become expensive very quickly, creating costly recalls, wasted product, and regulatory exposure. Every can must carry accurate traceability information to meet regulatory and retailer requirements.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The industry requires coding technology that supports the needs of fast-moving, sustainability-driven operations. Yet conventional inkjet systems can struggle at these speeds. The resultant excessive use of inks introduces chemical waste, undermining sustainability goals. Furthermore, the inevitable impact on production not only delays output but also adds costs.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Coding for sustainability<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Recent innovations are enabling beverage manufacturers to reconsider their approach to sustainability and compliance. New high-speed, low-waste technologies, such as fibre laser coding, which delivers permanent, high-resolution codes without inks or solvents, allows manufacturers to maintain sustainability without compromising performance throughput.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Breakthrough solutions such as the Beverage Empty Can Coding System (BECCS) from Domino, moves coding upstream to the empty can stage, creating a significant contribution to waste reduction and operational efficiency. By coding before filling, manufacturers can catch errors early, preventing costly recalls and product loss.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Operationally effective<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">BECCS is purpose-built for high-output lines where accuracy, speed, and low waste are non-negotiable. Beyond performance, BECCS enables brands to maintain production traceability and comply with EU labelling requirements, without sacrificing efficiency.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Fibre laser technology also keeps pace with existing high-speed production performance, matching line speeds of 120,000 cans per hour. In addition, integrated vision and rejection systems provide real-time error detection, preventing faulty codes from reaching the market, reducing waste and minimising downtime. With a mean time before failure (MTBF) of up to 100,000 hours, these innovative systems also deliver exceptional reliability.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Wiseman comments, &#8220;Circularity starts long before a can reaches the shelf. Aluminium offers an infinitely recyclable foundation, but the real progress comes from rethinking every step of production \u2013 coding included. Moving traceability upstream and eliminating consumables isn\u2019t just operational efficiency; it\u2019s how we make sustainability practical at scale.&#8221;<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><a href=\"https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2026\/02\/RussellWiseman-1.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"683\" height=\"1024\" src=\"https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2026\/02\/RussellWiseman-1-683x1024.jpg\" alt=\"\" class=\"wp-image-31085\" srcset=\"https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2026\/02\/RussellWiseman-1-683x1024.jpg 683w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2026\/02\/RussellWiseman-1-200x300.jpg 200w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2026\/02\/RussellWiseman-1-768x1151.jpg 768w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2026\/02\/RussellWiseman-1-1025x1536.jpg 1025w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2026\/02\/RussellWiseman-1.jpg 1228w\" sizes=\"auto, (max-width: 683px) 100vw, 683px\" \/><\/a><figcaption class=\"wp-element-caption\">Russell Wiseman, Head of Global Beverage Solutions,\u00a0Domino Printing Sciences\u00a0(Domino)<\/figcaption><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\"><strong>Closing the loop<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Aluminium cans and fibre laser coding create a powerful sustainability partnership. Together, they enable beverage brands to meet circular economy targets, reduce carbon emissions, and maintain production agility. As the industry moves toward 80% global aluminium recovery by 2030 and near-100% by 2050, technologies such as BECCS will play a pivotal role in closing the loop \u2013 ensuring that every can is coded accurately, efficiently, and with minimal environmental impact.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Russell Wiseman is Head of Global Beverage Solutions,\u00a0<a href=\"https:\/\/www.domino-printing.com\/en-gb\/home.aspx?utm_medium=non-paid&amp;utm_source=onlinepublication&amp;utm_content=sb-aluminiums-role-in-circular-packaging-uk&amp;utm_campaign=2026-int-en-global-pr-cm-fy25-q3\" target=\"_blank\" rel=\"noreferrer noopener\"><strong>Domino Printing Sciences<\/strong><\/a>\u00a0(Domino).<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Aluminium cans remain one of the most trusted solutions for sustainable beverage packaging, supported by well-established recycling systems in developed markets. Today, emerging technologies are unlocking new levels of compliance and traceability \u2013 putting aluminium back in the spotlight as a key driver of circularity. As Russell Wiseman explains, the most powerful sustainability solution for &hellip;<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[7118,14346,14347],"class_list":["post-31084","post","type-post","status-publish","format-standard","","category-process","tag-aluminium","tag-circular-packaging","tag-domino-printing-sciences-domino"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Aluminium\u2019s role in circular packaging - Engineer News Network<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.engineernewsnetwork.com\/blog\/aluminiums-role-in-circular-packaging\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Aluminium\u2019s role in circular packaging - Engineer News Network\" \/>\n<meta property=\"og:description\" content=\"Aluminium cans remain one of the most trusted solutions for sustainable beverage packaging, supported by well-established recycling systems in developed markets. 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