{"id":3154,"date":"2017-12-06T11:30:49","date_gmt":"2017-12-06T11:30:49","guid":{"rendered":"https:\/\/engineernewsnetwork.com\/blog\/?p=3154"},"modified":"2017-12-06T09:39:01","modified_gmt":"2017-12-06T09:39:01","slug":"creating-bespoke-pressure-vessels-water-treatment-food-manufacture","status":"publish","type":"post","link":"https:\/\/www.engineernewsnetwork.com\/blog\/creating-bespoke-pressure-vessels-water-treatment-food-manufacture\/","title":{"rendered":"Creating bespoke pressure vessels, water treatment, food manufacture"},"content":{"rendered":"<p>Pressure vessels are used around the world for a wide variety of applications, including water treatment, food manufacture, scientific research and industrial manufacturing.<\/p>\n<p>Such diversity means that the designs for individual applications are often unique or built in very low volumes, so creating these vessels requires flexibility as well as considerable manufacturing expertise.<\/p>\n<figure id=\"attachment_3157\" aria-describedby=\"caption-attachment-3157\" style=\"width: 618px\" class=\"wp-caption alignleft\"><a href=\"https:\/\/engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_1_PR4699_59057.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-3157 size-large\" src=\"https:\/\/engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_1_PR4699_59057-1024x768.jpg\" alt=\"\" width=\"618\" height=\"464\" srcset=\"https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_1_PR4699_59057-1024x768.jpg 1024w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_1_PR4699_59057-800x600.jpg 800w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_1_PR4699_59057-300x225.jpg 300w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_1_PR4699_59057-768x576.jpg 768w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_1_PR4699_59057.jpg 1500w\" sizes=\"auto, (max-width: 618px) 100vw, 618px\" \/><\/a><figcaption id=\"caption-attachment-3157\" class=\"wp-caption-text\">Although usually cylindrical, pressure vessels can be made in all shapes and sizes, with different shaped ends, or heads, and made from a variety of materials<\/figcaption><\/figure>\n<p>Pressurised containers are required to meet a variety of specifications and certifications in order to be deemed safe for operation and these must be followed closely by designers and manufacturers.<\/p>\n<p>In addition, there are extensive tests and quality control procedures that need to be in place.<\/p>\n<p>One company that has invested in both personnel and equipment for designing and manufacturing high quality pressurised vessels is ThermTech, which has a long history in precision steel manufacturing and cladding.<\/p>\n<p>Project design engineer at <span class=\"highlight highlight-blue\"><a href=\"http:\/\/www.thermtech.co.uk\" target=\"_blank\" rel=\"noopener\">ThermTech<\/a><\/span>, Steven Griffiths describes some of the main considerations.<\/p>\n<p>It is important to select the most appropriate materials and manufacturing processes to achieve the most cost-effective pressure vessel.<\/p>\n<p>\u201cSmaller, lower pressure systems can often be created under sound engineering practice (SEP) but the safe operating limits need to be established and recorded. Information on this and the relevant standards for a project should be available from experienced manufacturers,\u201d says Griffiths.<\/p>\n<p>Due to the dangers associated with pressure vessels it is very important that they are designed and manufactured to the appropriate specifications.<\/p>\n<p>\u201cThese are usually specific to the market or country in which the vessel will be working, but very often customers will ask for it to be \u2018made to the code\u2019.\u201d<\/p>\n<figure id=\"attachment_3158\" aria-describedby=\"caption-attachment-3158\" style=\"width: 618px\" class=\"wp-caption alignnone\"><a href=\"https:\/\/engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_2_PR4699_59063.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-3158 size-large\" src=\"https:\/\/engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_2_PR4699_59063-1024x768.jpg\" alt=\"\" width=\"618\" height=\"464\" srcset=\"https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_2_PR4699_59063-1024x768.jpg 1024w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_2_PR4699_59063-800x600.jpg 800w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_2_PR4699_59063-300x225.jpg 300w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_2_PR4699_59063-768x576.jpg 768w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2017\/12\/THERMTECH030_PIC_2_PR4699_59063.jpg 1500w\" sizes=\"auto, (max-width: 618px) 100vw, 618px\" \/><\/a><figcaption id=\"caption-attachment-3158\" class=\"wp-caption-text\">Some may require heating coils, either internal or external, and with cladding to improve efficiency<\/figcaption><\/figure>\n<p>In North America this relates to the America Society of Mechanical Engineers (ASME) code but this contains many choices in terms of materials and design preferences. It does, however, stipulate welding processes, test procedures and quality control processes that need to be followed.<\/p>\n<p>\u201cAlthough usually cylindrical, pressure vessels can be made in all shapes and sizes, with different shaped ends, or heads, and made from a variety of materials.<\/p>\n<p>\u201cSome may require heating coils, either internal or external, and with cladding to improve efficiency.<\/p>\n<p>\u201cLaying out the requirements of the pressure vessel and discussing the various options with experienced designers will enable the most appropriate design to be established.<\/p>\n<p>\u201cFrom there, it is the manufacturing and testing process that will determine the quality and durability of the final product.\u201d<br \/>\n<script async src=\"\/\/pagead2.googlesyndication.com\/pagead\/js\/adsbygoogle.js\"><\/script><br \/>\n<ins class=\"adsbygoogle\" style=\"display: block; text-align: center;\" data-ad-layout=\"in-article\" data-ad-format=\"fluid\" data-ad-client=\"ca-pub-7565662001938327\" data-ad-slot=\"7585079586\"><\/ins><br \/>\n<script>\n     (adsbygoogle = window.adsbygoogle || []).push({});\n<\/script><br \/>\nGriffiths continues: \u201cTaking for example a simple steel pressure vessel, the weakest point is usually considered to be the welds that join the steel sections together and attach process pipework. Therefore, every weld must meet stringent specifications and be suitably applied and tested for the application.\u201d<\/p>\n<p>This is particularly important for a process that involves a large number of thermal or pressure cycles over its design life that could result in premature fatigue failure unless appropriate design specifications are employed by the manufacturer.<\/p>\n<p>Design packages such as AutoCAD and SolidWorks can be used in conjunction with finite element analysis (FEA) to establish the best design and specification for a pressure vessel.<\/p>\n<p>ThermTech offers a complete design and deliver service that is supported by accreditation for PD5500 and ASME VIII design codes as well as fully coded welders.<\/p>\n<p>Working with either carbon or stainless steel, the engineers at <span class=\"highlight highlight-blue\"><a href=\"https:\/\/engineernewsnetwork.com\/blog\/bespoke-mobile-process-vessels-increase-efficiency\/\" target=\"_blank\" rel=\"noopener\">ThermTech<\/a><\/span> can manufacture and test pressure vessels using radiography and hydro testing up to 100bar.<\/p>\n<p>In addition, scale is not usually a problem, with the manufacturing facilities capable of producing vessels up to 3.2 metres in diameter, 22mm thick and 20 tonnes in weight.<\/p>\n<p>This is complemented by the in-house paint spray booth and the ability to add thermal insulation and cladding as part of the final product.<\/p>\n<p>\u201cFinally,\u201d says Griffiths,&#8221;it is essential that all pressure vessels are accompanied by the relevant quality control and product certification documents in order to meet the customer\u2019s insurance requirements.\u201d<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Pressure vessels are used around the world for a wide variety of applications, including water treatment, food manufacture, scientific research and industrial manufacturing. Such diversity means that the designs for individual applications are often unique or built in very low volumes, so creating these vessels requires flexibility as well as considerable manufacturing expertise. Pressurised containers &hellip;<\/p>\n","protected":false},"author":1,"featured_media":3155,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[1471,1024,1032],"class_list":["post-3154","post","type-post","status-publish","format-standard","has-post-thumbnail","","category-process","tag-bespoke-pressure-vessels","tag-pressure-vessels","tag-thermtech"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Creating bespoke pressure vessels, water treatment, food manufacture - Engineer News Network<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.engineernewsnetwork.com\/blog\/creating-bespoke-pressure-vessels-water-treatment-food-manufacture\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Creating bespoke pressure vessels, water treatment, food manufacture - Engineer News Network\" \/>\n<meta property=\"og:description\" content=\"Pressure vessels are used around the world for a wide variety of applications, including water treatment, food manufacture, scientific research and industrial manufacturing. Such diversity means that the designs for individual applications are often unique or built in very low volumes, so creating these vessels requires flexibility as well as considerable manufacturing expertise. 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