{"id":31803,"date":"2026-04-08T11:17:15","date_gmt":"2026-04-08T10:17:15","guid":{"rendered":"https:\/\/www.engineernewsnetwork.com\/blog\/?p=31803"},"modified":"2026-04-08T11:17:16","modified_gmt":"2026-04-08T10:17:16","slug":"ethercat-servo-controller-for-synchronised-motion-with-plc-integrated-machine-control","status":"publish","type":"post","link":"https:\/\/www.engineernewsnetwork.com\/blog\/ethercat-servo-controller-for-synchronised-motion-with-plc-integrated-machine-control\/","title":{"rendered":"EtherCAT servo controller for synchronised motion with PLC integrated machine control"},"content":{"rendered":"\n<p>Recently launched by Trio Motion and available with full support from Mclennan, the new Motion-PLC series offers a powerful solution as an EtherCAT servo controller for synchronised motion with PLC integrated machine control. As a perfect fit for Mclennan\u2019s motion system design and build service the new Motion-PLC is offered in three model configurations with feature enabled codes (FECs) that competitively address low- to medium-axis count requirements for applications from simple point-to-point positioning systems to complex, tightly synchronised multi-axis stand-alone machines. An integrated slice interface and dedicated expandable digital and analogue I\/O slice modules complete the system with programming via IEC61131-3 or TrioBASIC and Trio\u2019s Function Blocks software.<\/p>\n\n\n\n<p>Trio\u2019s Motion-PLC range combines MCS series motion controllers and MS series I\/O slice modules. The MCS-30 offers up to 4 motion axes with simple control for point-to-point positioning whilst the MCS 40, along with the higher-performance MCS 50, are &#8216;Flexible Machine Controllers&#8217; that will address more complex axis-and machine-synchronised tasks. With the capability for rapid machine development, all MCS series servo controllers feature a slice interface that facilitates seamless integration of Trio\u2019s MS I\/O system which supports up to 16 variously configured slice modules of 16 digital inputs or outputs, or blocks of 4 analogue inputs or outputs. Trio\u2019s MS I\/O slice modules can also connect to an EtherCAT coupler for flexible integration. The DIN-rail front mounted system features spring clamp connectors with push-button removal that make wiring fast, facilitating quick and flexible machine set-up.<\/p>\n\n\n\n<p>MCS series motion controllers are based on the ARM Cortex A55 processor with a 600MHz clock frequency and 64-bit position register precision for exceptional motion and machine synchronisation, and motion cycle times to 1 ms. The multitasking operating system includes a comprehensive motion library, offering capabilities such as electronic gearbox, axis to axis interpolation, mathematical functions and I\/O interaction. Programming is efficiently accomplished using the TrioBASIC motion language or IEC61131 standards. Setup and diagnostics are facilitated through Trio\u2019s Motion Perfect software. The MCS-40 and -50 also supports Uniplay, Modbus TCP, PROFINET IO, and Ethernet\/IP protocols. Software tools are available for cam profile generation, robotic kinematic transformations and CAD path conversion, further supporting minimum application development timescales.<\/p>\n\n\n\n<p>This motion control system ensures seamless integration with Trio\u2019s DX series distributed servo drives covering power ranges from 50W to 7.5kW in a choice of three model variants. Complete standalone machine operation can also be realised with Trio\u2019s UNIPLAY HMI 7-in and 10-in colour touch screen displays.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Recently launched by Trio Motion and available with full support from Mclennan, the new Motion-PLC series offers a powerful solution as an EtherCAT servo controller for synchronised motion with PLC integrated machine control. As a perfect fit for Mclennan\u2019s motion system design and build service the new Motion-PLC is offered in three model configurations with &hellip;<\/p>\n","protected":false},"author":1,"featured_media":31805,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[199],"tags":[6809,14683,14682],"class_list":["post-31803","post","type-post","status-publish","format-standard","has-post-thumbnail","","category-news-views-and-opinion","tag-mclennan","tag-motion-plc-series","tag-trio-motion"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>EtherCAT servo controller for synchronised motion with PLC integrated machine control - Engineer News Network<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.engineernewsnetwork.com\/blog\/ethercat-servo-controller-for-synchronised-motion-with-plc-integrated-machine-control\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"EtherCAT servo controller for synchronised motion with PLC integrated machine control - Engineer News Network\" \/>\n<meta property=\"og:description\" content=\"Recently launched by Trio Motion and available with full support from Mclennan, the new Motion-PLC series offers a powerful solution as an EtherCAT servo controller for synchronised motion with PLC integrated machine control. 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