{"id":4496,"date":"2018-02-08T09:30:36","date_gmt":"2018-02-08T09:30:36","guid":{"rendered":"https:\/\/engineernewsnetwork.com\/blog\/?p=4496"},"modified":"2018-02-07T18:58:55","modified_gmt":"2018-02-07T18:58:55","slug":"weg-helps-pioneer-corn-ethanol-production-in-brazil","status":"publish","type":"post","link":"https:\/\/www.engineernewsnetwork.com\/blog\/weg-helps-pioneer-corn-ethanol-production-in-brazil\/","title":{"rendered":"WEG helps pioneer corn ethanol production in Brazil"},"content":{"rendered":"<p>Power and automation provider, <span class=\"highlight highlight-blue\"><a href=\"http:\/\/www.weg.net\" target=\"_blank\" rel=\"noopener\">WEG<\/a><\/span>, has provided a high efficiency motor, power supply and automation solution to FS Bioenergia, a joint venture between Brazilian agribusiness, Fiagril Participa\u00e7\u00f5es and Iowa, US-based Summit Agricultural Group, for use in Brazil\u2019s first plant to produce ethanol exclusively from corn.<\/p>\n<p><strong>High efficiency production<\/strong><\/p>\n<p>Located in Lucas do Rio Verde, in the west-central agricultural state of Mato Grosso (Brazil\u2019s main corn-producing region), the world-class R$450 million industrial plant opened in August 2017 and is powered by state-of-the-art technologies \u2013 and designed to generate zero waste.<\/p>\n<p>To help enable this, <span class=\"highlight highlight-blue\"><a href=\"https:\/\/engineernewsnetwork.com\/blog\/weg-commences-operations-at-its-new-european-factory\/\" target=\"_blank\" rel=\"noopener\">WEG<\/a><\/span> has supplied the new plant with its W22 IR3 (Brazil\u2019s equivalent to the EU\u2019s IE3 class) Premium efficiency motors, delivering superior efficiency levels, lower maintenance costs, increased sustainability, and improved productivity and service lifetimes for all equipment.<br \/>\n<script async src=\"\/\/pagead2.googlesyndication.com\/pagead\/js\/adsbygoogle.js\"><\/script><br \/>\n<ins class=\"adsbygoogle\" style=\"display: block; text-align: center;\" data-ad-layout=\"in-article\" data-ad-format=\"fluid\" data-ad-client=\"ca-pub-7565662001938327\" data-ad-slot=\"7585079586\"><\/ins><br \/>\n<script>\n     (adsbygoogle = window.adsbygoogle || []).push({});\n<\/script><br \/>\nTo cope with hazardous conditions in particular plant areas, explosion-proof motors, such as W22xd IR3 Premium, have been specified in order to meet Zone 1 and Zone 21 requirements.<\/p>\n<p>While specifying the products, WEG\u2019s technical team worked in partnership with Kansas, US-based ICM, the world&#8217;s largest corn ethanol engineering, procurement and construction (EPC) company, to ensure the selection of suitable electric motors to drive FS Bioenergia operating equipment.<\/p>\n<p>Considering that electric motors and other machinery in the new plant have followed North American design standards, the WEG motors have been mechanically designed to meet NEMA standards, although electrically they have been designed to European IEC standards.<\/p>\n<p>The plant substation power is supplied by 10MVA dry transformers, while other transformers ranging from 300kVA, 2,500kVA and 2,000kVA are used for other plant processes.<\/p>\n<p>For the plant\u2019s cogeneration of energy, a package of electric equipment was installed, including the main plant ST40, 22,500 kVA generator, which works together with certified medium voltage MTW-03 switchgear, control, protection, power import and export panels, all controlled by the automation system designed by WEG engineering.<\/p>\n<p><strong>Advantages of corn ethanol<\/strong><\/p>\n<p>FS Bioenergia\u2019s corn ethanol operation is a landmark project for Brazil, with immediate advantages and value for the country.<\/p>\n<p>The plant will help offset the country\u2019s increasing demand for domestic ethanol, which cannot be met by existing sugarcane ethanol production.<\/p>\n<p>With recent record harvests, Mato Grosso\u2019s substantial corn production \u2013 both proven and potential \u2013 make corn-derived ethanol the most viable option to complement existing sugarcane ethanol production and fulfil the annual multi-billion gallon shortfall.<\/p>\n<p>Given that domestic consumption is relatively small, it also provides a use for substantial surplus corn production, which doesn\u2019t have space to be stored in current conditions, and is therefore largely exported.<\/p>\n<p>The facility also produces valuable fibre and protein co-products known as dried distillers\u2019 grains (DDGs), which will serve as high-value feed for the expanding Brazilian livestock industry.<\/p>\n<p>The plant\u2019s initial expected production capacity is about 240 million litres of ethanol per year, from its grinding capacity of 530 thousand tons of grain per year, in the initial phase \u2013 with the possibility of getting to 1 million tons in the second phase (the plant was designed to be duplicated, and ground has now been broken on the second facility).<\/p>\n<p>It is expected that each ton of processed corn will produce 420 litres of ethanol, 380kg of DDGs (animal feeding meal) and 20kg of crude oil.<\/p>\n<p>The new plant will still have the potential of producing up to 186 thousand tons of corn bran annually, 125 thousand tons of bran with high fibre content, 61 thousand tons of bran with high protein content, and seven thousand tons of corn oil.<\/p>\n<p>The power supply is generated from biomass, meeting the internal plant consumption requirements and allowing the sale of excess energy production, resulting in additional financial benefit for the company.<\/p>\n<p>The expected cogeneration capacity will be approximately 60,000MWh, enough power supply for a 25,000 inhabitant town.<\/p>\n<p>As an important component of the global energy sector, one of the greatest advantages of biofuel production is that it is an excellent alternative to fossil fuels, with far less negative impact to the environment.<\/p>\n<p>Producing ethanol from corn is an alternative method of adding value to the product; the mill can operate 355 days of the year without off-season and produce Ethanol Anhydrous, Hydrated Ethanol and DDGs, which can be used in other agricultural food chains, such as beef and dairy farms, fish farms, pork farms and chicken farms.<\/p>\n<p>These are just some of the benefits that can be achieved with the smart and combined use of WEG solutions in the production of biofuels.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Power and automation provider, WEG, has provided a high efficiency motor, power supply and automation solution to FS Bioenergia, a joint venture between Brazilian agribusiness, Fiagril Participa\u00e7\u00f5es and Iowa, US-based Summit Agricultural Group, for use in Brazil\u2019s first plant to produce ethanol exclusively from corn. High efficiency production Located in Lucas do Rio Verde, in &hellip;<\/p>\n","protected":false},"author":1,"featured_media":4497,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[1007,2335,2334,2053],"class_list":["post-4496","post","type-post","status-publish","format-standard","has-post-thumbnail","","category-process","tag-biofuels","tag-corn-ethanol-production","tag-fs-bioenergia","tag-weg"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>WEG helps pioneer corn ethanol production in Brazil - Engineer News Network<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.engineernewsnetwork.com\/blog\/weg-helps-pioneer-corn-ethanol-production-in-brazil\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"WEG helps pioneer corn ethanol production in Brazil - Engineer News Network\" \/>\n<meta property=\"og:description\" content=\"Power and automation provider, WEG, has provided a high efficiency motor, power supply and automation solution to FS Bioenergia, a joint venture between Brazilian agribusiness, Fiagril Participa\u00e7\u00f5es and Iowa, US-based Summit Agricultural Group, for use in Brazil\u2019s first plant to produce ethanol exclusively from corn. 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