{"id":5515,"date":"2018-03-13T17:41:59","date_gmt":"2018-03-13T17:41:59","guid":{"rendered":"https:\/\/engineernewsnetwork.com\/blog\/?p=5515"},"modified":"2018-03-13T17:41:59","modified_gmt":"2018-03-13T17:41:59","slug":"trupunch-3000-saves-material-as-an-inherent-part-of-its-operation","status":"publish","type":"post","link":"https:\/\/www.engineernewsnetwork.com\/blog\/trupunch-3000-saves-material-as-an-inherent-part-of-its-operation\/","title":{"rendered":"TruPunch 3000 saves material as an inherent part of its operation"},"content":{"rendered":"<p>When Sheffield, UK-based Gripple UK \u2013 a manufacturer of wire joining, wire tensioning and wire suspension systems \u2013 wanted a suitable means of manufacturing a new product, the company turned to <span class=\"highlight highlight-blue\"><a href=\"https:\/\/engineernewsnetwork.com\/blog\/trumpf-acquires-manufacturer-of-ultrashort-pulsed-lasers\/\">TRUMPF<\/a><\/span>, its supplier of sheet-metal processing machinery.<\/p>\n<p>Duly acquiring a TruPunch 3000 to complement an existing TruPunch 1000 model installed three years ago, the machine has been set to work producing Fast Trak, Gripple\u2019s new series of rapid trapeze brackets.<br \/>\n<script async src=\"\/\/pagead2.googlesyndication.com\/pagead\/js\/adsbygoogle.js\"><\/script><br \/>\n<ins class=\"adsbygoogle\" style=\"display: block; text-align: center;\" data-ad-layout=\"in-article\" data-ad-format=\"fluid\" data-ad-client=\"ca-pub-7565662001938327\" data-ad-slot=\"7585079586\"><\/ins><br \/>\n<script>\n     (adsbygoogle = window.adsbygoogle || []).push({});\n<\/script><br \/>\nGripple has come a long way since being founded by wire salesman and budding entrepreneur Hugh Facey in 1985.<\/p>\n<p>Hugh\u2019s idea of a small \u2018widget\u2019 with spring-loaded steel balls to join two wires together was intended to help farmers erect field fencing, which until then had to have its horizontal line wires knotted together manually.<\/p>\n<p><a href=\"https:\/\/engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/03\/TMT871-Gripple-UK-image-1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-large wp-image-5518\" src=\"https:\/\/engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/03\/TMT871-Gripple-UK-image-1-1024x743.jpg\" alt=\"\" width=\"618\" height=\"448\" srcset=\"https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/03\/TMT871-Gripple-UK-image-1-1024x743.jpg 1024w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/03\/TMT871-Gripple-UK-image-1-300x218.jpg 300w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/03\/TMT871-Gripple-UK-image-1-768x558.jpg 768w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/03\/TMT871-Gripple-UK-image-1-800x581.jpg 800w\" sizes=\"auto, (max-width: 618px) 100vw, 618px\" \/><\/a><\/p>\n<p>The Gripple wire joiner proved a roaring success. Since then, a much-expanded product range, diversification into the construction and industrial markets, and the addition of facilities worldwide, has seen Gripple recently celebrate the sale of its 600 millionth unit.<\/p>\n<p>Today, 85% of business at this multiple Queen\u2019s Award winner is exported, with annual turnover currently standing at circa \u00a365 million.<\/p>\n<p>To ensure Gripple hits its target of generating 25% of annual sales from new products, innovation is high on the company\u2019s agenda. So when the idea for Fast Trak was first hatched, expectations were high.<\/p>\n<p>This pre-fabricated, trapeze bracket solution offers exceptionally quick installation \u2013 up to six times faster than traditional suspension systems \u2013 when installing electrical containment, pipework, ductwork and other MEP (mechanical, electrical and public health) services in restricted places.<\/p>\n<p>With the company\u2019s sales department anticipating high global demand, attention switched to Gripple\u2019s production team, which was tasked with implementing the processes necessary to commence manufacture.<\/p>\n<p>\u201cWe have been progressively moving towards more in-house manufacturing over the past few years to give us greater control over production schedules,\u201d explains the company\u2019s Production Manager David Grant. \u201cWe already have a <span class=\"highlight highlight-blue\"><a href=\"https:\/\/engineernewsnetwork.com\/blog\/trumpf-presents-fastest-3d-printer-in-the-world\/\">TRUMPF<\/a><\/span> TruPunch 1000 punching machine, which was selected primarily for its flexibility in terms of set-up and operation. However, the TruPunch 1000 was at full capacity and it was clear that Fast Trak would demand another machine.\u201d<\/p>\n<p>A TRUMPF TruPunch 3000 was duly acquired, with flexibility once more proving high on the purchase-decision list.<\/p>\n<p>\u201cAlthough the TruPunch 3000 would essentially be dedicated to one product, it\u2019s great to have a machine that is easy to configure as it means we can adapt to any design iterations that arise,\u201d says Mr Grant. \u201cOn top of flexibility, we were also drawn to the machine\u2019s productivity levels.\u201d<\/p>\n<p>With its skeleton-free processing, the TruPunch 3000 saves material as an inherent part of its operation, while the machine\u2019s well thought-out automation provides users with high productivity and convenience.<\/p>\n<p>Furthermore, thanks to the electric punching head, fabricators can punch with an average power input of only 5.6kW, making the TruPunch 3000 very energy efficient.<\/p>\n<p>Installed in August 2017, the machine has been set to work producing parts for the 11 different sizes of the Fast Trak range.<\/p>\n<p>The components are punched from 2mm thick mild steel and measure up to 1200mm in length. Essentially, Fast Trak is a simple U-channel in shape, although some of its parts require the generation of complex forms.<\/p>\n<p>\u201c<span class=\"highlight highlight-blue\"><a href=\"https:\/\/engineernewsnetwork.com\/blog\/solid-state-lasers-optimised-for-digitalised-and-connected-manufacturing\/\">TRUMPF<\/a><\/span> showed us the optimum way of producing the forms using <span class=\"highlight highlight-blue\"><a href=\"https:\/\/engineernewsnetwork.com\/blog\/trumpf-acquires-majority-stake-in-us-laser-manufacturer\/\">TRUMPF<\/a><\/span> tooling and TruTops Punch software,\u201d states Mr Grant. \u201cThe TRUMPF team has always been highly responsive to any requests for assistance.\u201d<\/p>\n<p>With Fast Trak officially launched, the machine is busy manufacturing for stock, although a few large orders have already arrived from the USA and UK.<\/p>\n<p>\u201cIf we hit the anticipated sales volumes we will in all likelihood require another TruPunch 3000 to meet demand,\u201d concludes Mr Grant. \u201cAs with all of our in-house manufacturing strategies, we only want to work with the best technology, as this means we get the best cycle times and the best savings.\u201d<\/p>\n","protected":false},"excerpt":{"rendered":"<p>When Sheffield, UK-based Gripple UK \u2013 a manufacturer of wire joining, wire tensioning and wire suspension systems \u2013 wanted a suitable means of manufacturing a new product, the company turned to TRUMPF, its supplier of sheet-metal processing machinery. Duly acquiring a TruPunch 3000 to complement an existing TruPunch 1000 model installed three years ago, the &hellip;<\/p>\n","protected":false},"author":1,"featured_media":5516,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[3023,3019,3020,705,3022,3021],"class_list":["post-5515","post","type-post","status-publish","format-standard","has-post-thumbnail","","category-process","tag-fast-trak","tag-gripple-uk","tag-sheet-metal-processing","tag-trumpf","tag-trupunch-1000","tag-trupunch-3000"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>TruPunch 3000 saves material as an inherent part of its operation - Engineer News Network<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.engineernewsnetwork.com\/blog\/trupunch-3000-saves-material-as-an-inherent-part-of-its-operation\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"TruPunch 3000 saves material as an inherent part of its operation - Engineer News Network\" \/>\n<meta property=\"og:description\" content=\"When Sheffield, UK-based Gripple UK \u2013 a manufacturer of wire joining, wire tensioning and wire suspension systems \u2013 wanted a suitable means of manufacturing a new product, the company turned to TRUMPF, its supplier of sheet-metal processing machinery. 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