{"id":6012,"date":"2018-03-27T10:14:51","date_gmt":"2018-03-27T09:14:51","guid":{"rendered":"https:\/\/engineernewsnetwork.com\/blog\/?p=6012"},"modified":"2018-03-27T10:14:51","modified_gmt":"2018-03-27T09:14:51","slug":"flanged-housing-units-developing-and-manufacturing-stators-and-rotors","status":"publish","type":"post","link":"https:\/\/www.engineernewsnetwork.com\/blog\/flanged-housing-units-developing-and-manufacturing-stators-and-rotors\/","title":{"rendered":"Flanged housing units: developing and manufacturing stators and rotors"},"content":{"rendered":"<p>For motor manufacturers, designing and manufacturing customer-specific electric motors in small batch sizes is a major challenge, particularly in terms of cost effectiveness. FAG flanged housing units from\u00a0<span class=\"highlight highlight-blue\"><a href=\"https:\/\/engineernewsnetwork.com\/blog\/schaeffler-integrates-sensors-and-vibration-analysis-into-linear-guidance-systems\/\">Schaeffler<\/a><\/span> provide a quick, low cost solution for this \u2018project business\u2019.<\/p>\n<p>The locating and non-locating rotor bearing support, lubricating system, seal and housing are precisely matched to each other and delivered in a ready-to-fit unit.<br \/>\n<script async src=\"\/\/pagead2.googlesyndication.com\/pagead\/js\/adsbygoogle.js\"><\/script><br \/>\n<ins class=\"adsbygoogle\" style=\"display: block; text-align: center;\" data-ad-layout=\"in-article\" data-ad-format=\"fluid\" data-ad-client=\"ca-pub-7565662001938327\" data-ad-slot=\"7585079586\"><\/ins><br \/>\n<script>\n     (adsbygoogle = window.adsbygoogle || []).push({});\n<\/script><br \/>\nThis significantly reduces the outlay for the motor manufacturer&#8217;s design department and production facilities. To ensure every customer requirement is covered, <span class=\"highlight highlight-blue\"><a href=\"https:\/\/engineernewsnetwork.com\/blog\/schaeffler-integrates-sensor-technology-into-its-spindle-bearings\/\">Schaeffler<\/a><\/span> offers a total of four series:<\/p>\n<p>* The grease-lubricated FERS and FERB series can be equipped with various bearing types depending on the requirements of the application and are suitable for both horizontal and vertical mounting positions.<\/p>\n<p>* The FKC design was developed for heavy-duty horizontal machines and is equipped with a radial spherical roller bearing. This unit is lubricated with oil, and oil sump or recirculating oil lubrication can be implemented depending on requirements.<\/p>\n<p>* The FKB design, which is intended for use in large vertical machines, is equipped with axial spherical roller bearings and a radial deep groove ball bearing, and can be used with either oil sump or recirculating oil lubrication.<\/p>\n<p>FAG flanged housing units with shaft diameters of 100 mm and upwards are designed in such a way that they can be adjusted to fit customer-specific end shield and motor shaft interfaces.<\/p>\n<p>As an alternative to current-insulated bearings and hybrid bearings, the housing flange can be supplied with a current-insulating coating to provide protection against the passage of electrical current.<\/p>\n<p><strong>Update with SmartCheck and Concept2<\/strong><\/p>\n<p>The SmartCheck was developed specifically as a condition monitoring system for electric motors, fans, pumps and similar rotating machines.<\/p>\n<p>It can be adapted to fit the FAG flanged housing units and detects irregularities such as incipient bearing damage and imbalance based on solid-borne vibrations.<\/p>\n<p>Furthermore, it can be used in combination with an additional control system to trigger lubricating pulses to a grease lubricator such as the Concept2 from <span class=\"highlight highlight-blue\">Schaeffler<\/span>.<\/p>\n<p>Both over-greasing and insufficient lubrication of rotor bearings that are lubricated with grease is therefore reliably prevented.<\/p>\n<p>This increases the operating life of the bearings and reduces both the likelihood of failure and the maintenance costs for the drive.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>For motor manufacturers, designing and manufacturing customer-specific electric motors in small batch sizes is a major challenge, particularly in terms of cost effectiveness. FAG flanged housing units from\u00a0Schaeffler provide a quick, low cost solution for this \u2018project business\u2019. The locating and non-locating rotor bearing support, lubricating system, seal and housing are precisely matched to each &hellip;<\/p>\n","protected":false},"author":1,"featured_media":6013,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[154],"tags":[3311,1413,3307,3309,302,3310,3308],"class_list":["post-6012","post","type-post","status-publish","format-standard","has-post-thumbnail","","category-changing-faces","tag-concept2","tag-electric-motors","tag-fag-flanged-housing-units","tag-rotors","tag-schaeffler","tag-smartcheck","tag-stators"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Flanged housing units: developing and manufacturing stators and rotors - Engineer News Network<\/title>\n<meta name=\"description\" content=\"FAG flanged housing units from\u00a0Schaeffler provide a quick, low cost solution for this \u2018project business\u2019.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.engineernewsnetwork.com\/blog\/flanged-housing-units-developing-and-manufacturing-stators-and-rotors\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Flanged housing units: developing and manufacturing stators and rotors - 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