{"id":6161,"date":"2018-04-03T09:56:21","date_gmt":"2018-04-03T08:56:21","guid":{"rendered":"https:\/\/engineernewsnetwork.com\/blog\/?p=6161"},"modified":"2018-04-03T09:56:21","modified_gmt":"2018-04-03T08:56:21","slug":"data-mining-fast-and-affordable-failure-analysis","status":"publish","type":"post","link":"https:\/\/www.engineernewsnetwork.com\/blog\/data-mining-fast-and-affordable-failure-analysis\/","title":{"rendered":"Data mining: Fast and affordable failure analysis"},"content":{"rendered":"<span class=\"highlight highlight-blue\"><a href=\"http:\/\/www.boschpackaging.com\/en\/pa\/homepage\/homepage.php\" target=\"_blank\" rel=\"noopener\">Bosch Packaging Technology<\/a><\/span>&#8216;s new data mining service has been added to the range of pharma services for solid dosage forms.<\/p>\n<p>The service is offered by the <span class=\"highlight highlight-blue\"><a href=\"https:\/\/engineernewsnetwork.com\/blog\/achema-2018-bosch-showcases-preparation-system-and-filling-machine\/\">Bosch<\/a><\/span> subsidiary H\u00fcttlin.<\/p>\n<p>The aim is to evaluate existing machine data more effectively to identify and eliminate root causes.<\/p>\n<p>\u201cSo far, about 50% of deviations have been classified as \u2018human error\u2019,\u201d says Dr Marc Michaelis, expert for continuous production and process verification at H\u00fcttlin.<br \/>\n<script async src=\"\/\/pagead2.googlesyndication.com\/pagead\/js\/adsbygoogle.js\"><\/script><br \/>\n<ins class=\"adsbygoogle\" style=\"display: block; text-align: center;\" data-ad-layout=\"in-article\" data-ad-format=\"fluid\" data-ad-client=\"ca-pub-7565662001938327\" data-ad-slot=\"7585079586\"><\/ins><br \/>\n<script>\n     (adsbygoogle = window.adsbygoogle || []).push({});\n<\/script><br \/>\n\u201cYet we assume that this is true for no more than 10%. The rest is often misinterpreted due to missing information.<\/p>\n<p>\u201cAs a matter of fact, there is already enough data available to get to the bottom of the causes. However, there is a lack of knowledge and time to read this data correctly.\u201d<\/p>\n<p>First projects have shown that new patterns and failure causes can be defined and remedied in the production process thanks to data mining, and can help to achieve a more stable product quality in the long run.<\/p>\n<figure id=\"attachment_6165\" aria-describedby=\"caption-attachment-6165\" style=\"width: 618px\" class=\"wp-caption alignnone\"><a href=\"https:\/\/engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/04\/ID_1356380_Bosch_Data-Mining_Visualisierung.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"size-large wp-image-6165\" src=\"https:\/\/engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/04\/ID_1356380_Bosch_Data-Mining_Visualisierung-1024x639.jpg\" alt=\"Data mining: Fast and affordable failure analysis\" width=\"618\" height=\"386\" srcset=\"https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/04\/ID_1356380_Bosch_Data-Mining_Visualisierung-1024x639.jpg 1024w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/04\/ID_1356380_Bosch_Data-Mining_Visualisierung-300x187.jpg 300w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/04\/ID_1356380_Bosch_Data-Mining_Visualisierung-768x479.jpg 768w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/04\/ID_1356380_Bosch_Data-Mining_Visualisierung-800x499.jpg 800w, https:\/\/www.engineernewsnetwork.com\/blog\/wp-content\/uploads\/2018\/04\/ID_1356380_Bosch_Data-Mining_Visualisierung.jpg 1894w\" sizes=\"auto, (max-width: 618px) 100vw, 618px\" \/><\/a><figcaption id=\"caption-attachment-6165\" class=\"wp-caption-text\">Using the data mining tool developed by Bosch, feature extractions of machine data can be visualised. Image: Bosch Created with GIMP<\/figcaption><\/figure>\n<p><strong>Correct interpretation of machine data<\/strong><\/p>\n<p>With Bosch\u2019s data mining tool, it is now possible to examine large amounts of data for the smallest effects using statistical methods.<\/p>\n<p>In general, the data from two production batches is already sufficient to draw first conclusions.<\/p>\n<p>The more data is available for evaluation over a longer period, the more details can be identified.<\/p>\n<p>All it takes is machine sensors, which already collect data on almost all historical machines, as well as the right tool to disclose the data.<\/p>\n<p>\u201cLarge investments are not required to use the existing data more effectively. The key to success lies in merging knowledge from different disciplines,\u201d says Michaelis. \u201cBosch not only has the necessary technical expertise, but also extensive process knowledge in customers\u2019 product manufacturing.<\/p>\n<p>\u201cTo identify reasons for process deviations, which are not obvious at first sight, we teamed up with the statistics experts from our Bosch Center for Artificial Intelligence in Germany and the US Together we will raise the data treasure.\u201d<\/p>\n<p>The potential of this approach has already been demonstrated successfully in different customer projects.<\/p>\n<p>For instance, when a customer suddenly produced a \u2018out of specification\u2019 (OOS) batch, the Bosch experts systematically got to the bottom of things.<\/p>\n<p>The recorded data showed that a particular valve was responsible for the deviation.<\/p>\n<p>However, the valve had been excluded beforehand since it was considered uncritical in terms of product quality.<\/p>\n<p>Thanks to the data analysis, deeper correlations and an undetected cascade of connections could be identified.<\/p>\n<p>\u201cEventually, we found out that the valve provided an indirect indication of a false gas flow in the system, which was not visible at first sight. The problem could then be easily solved by recalibrating the system,\u201d Michaelis explains.<\/p>\n<p><strong>Maintaining consistently high quality<\/strong><\/p>\n<p>Consistently high product quality is a critical factor in the pharmaceutical industry, since authorities such as the FDA and EMA have strict guidelines for process understanding, monitoring and validation.<\/p>\n<p>\u201cTo make successful root cause analyses and process improvements, or to develop a control strategy as part of continuous process verification, we offer customers our new data mining service,\u201d Michaelis says. \u201cWe are looking forward to further projects to pursue the path of industry 4.0 together with our customers.\u201d<\/p>\n<p>Using the data mining tool developed by Bosch, feature extractions of machine data can be visualiszed. Image: Bosch<\/p>\n<p>The aim of data mining is to more effectively evaluate existing machine data in the sense of Industry 4.0 in order to identify and eliminate root causes. Image: Bosch<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Bosch Packaging Technology&#8216;s new data mining service has been added to the range of pharma services for solid dosage forms. The service is offered by the Bosch subsidiary H\u00fcttlin. The aim is to evaluate existing machine data more effectively to identify and eliminate root causes. \u201cSo far, about 50% of deviations have been classified as &hellip;<\/p>\n","protected":false},"author":1,"featured_media":6163,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[105],"tags":[3402,3405,3404,3403,3406],"class_list":["post-6161","post","type-post","status-publish","format-standard","has-post-thumbnail","","category-design","tag-bosch","tag-bosch-center-for-artificial-intelligence-and-corporate-research","tag-bosch-packaging-technology","tag-data-mining","tag-huttlin"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Data mining: Fast and affordable failure analysis - Engineer News Network<\/title>\n<meta name=\"description\" content=\"With Bosch\u2019s data mining tool, it is now possible to examine large amounts of data for the smallest effects using statistical methods\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.engineernewsnetwork.com\/blog\/data-mining-fast-and-affordable-failure-analysis\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Data mining: Fast and affordable failure analysis - 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